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Plasma Metallurgy
Carbon-Free Plasma Reduction of Metal Oxides is a patented, umbrella plasma technology for the direct, carbon-free reduction of metal oxides. The platform is applicable to virtually all metal oxides — from light metals such as Al and Mg to heavy and rare-earth metals including Tb and Dy.
Core technological differentiators:
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Electrode-free RF plasma — chemically clean operation with no electrodes,
contamination, or consumables; suitable for high-purity metals and powders.
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Optimized plasma-forming gases — selected gas chemistry enabling high
energy efficiency in plasma generation and oxide reduction.
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Unprecedented scalability — single-torch power levels up to
15 MW enabled by novel engineering solutions.
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Ultra-fast quenching — reaction products cooled at rates up to
106 K/s, suppressing back-reactions.
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Proven scientific and engineering foundation — more than
40 years of experience in plasma technologies, from laboratory systems
to industrial-scale devices.
Focus metals — expansion roadmap:
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Current focus: Al, Mg, Ga, Ti, Tb, Dy
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Planned expansion: Sc, Ge, and other strategic and critical metals
Why Plasma Metallurgy changes the industry:
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100% carbon-free process — the only reaction by-product is water.
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Lower specific energy consumption compared to conventional carbothermic routes.
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Direct production from ore without coke, anodes, or blast furnaces.
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Spherical powders produced directly for additive manufacturing.
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In-flight alloying and doping in a single processing step.
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Reaction times measured in fractions of a second.
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Minimal footprint with no need for large metallurgical plants.
As an example, the entire annual global demand for gallium could be produced on a
footprint of approximately 300 m².
Technology status:
- Passed scientific peer review
- Under active discussion with global metals producers
- A future-ready platform for sustainable metallurgy
Key Publications:
© 2026 Applied
Plasma Technologies, Corp.
Address: 4460 Whiting Road, Marshall, VA 20115
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